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5 Gallon Water Bottle Washing Filling Machine, 5 Gallon Filling Machine,5 Gallon Water Filling Machine,5 Gallon Bottle Washing Machine
Embotellador de galon
Turnkey/complete water production line includes :
1. Bottle blowing system to make PET plastic bottles ( Semi automatic / Fully automatic )
2. Water treatment system purify water (Sand filter,carbon filter,RO/UF ,Ozone sterilizer,UV sterilizer and etc.)
3. Air conveyor for empty bottle loading
4. 5 gallon decappping washing filling capping line
5. Cap loader load caps
6. Code printer (Ink-jet printer/ laser-jet printer)
7. Shrink Labeling machine
8. Palletizer machine
Brief introduction of 3-5 gallon water filling machine
This filling line specially for 3-5gallons barreled drink water,with type QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing , the washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly,The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean .it also can automatically carry out barrel ,washing,sterilizing ,filling ,capping ,counting and products discharging ,with complete function ,modern design and high degree of automation ,it is a new kind of barreeled water auto-production line ,which intergrates mechanism ,electricity and pneumatics technologies together.
Main Features of 3-5 gallon water filling machine
1. It is specially used for filling 1 gallon to 5 gallon bottled water.
2. It is a good machine line for the all shapes of bottles.
3. The machine is designed for bottles such as PVC. PE. PET etc. It can be used for different shapes of bottles.
4. The machine line with stainless steel rinse nozzles, pressure filling valve, screw capper, hot steam film shrinkage machine for top quality line.
5. Filling time is controlled by the PLC.
6. The machine adopts high quality stainless steel frame(No. Z304).
7. The machine design appreance is beautiful, easy operation, maintainence and working stable.
Plastic Bottle Minerial / Pure Water Filling Machine
Bottle Material: PET Bottle
Cap: Plastic
Bottle Volume: 3L-20L
Production Speed: 100-1200bph
Suitable Bottle:
3 to 5 gallon bottles
Project | 3- 5 Gallon Water Bottling Machine | |||||
Model | QGF-100 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 |
Capacity (BPH) | 100 | 300 | 450 | 600 | 900 | 1200 |
Filling Heads |
1 | 2 | 3 | 4 | 5 | 6 |
Air press(Mpa) | 0.37 | 0.6 | 0.8 | 1 | 1.5 | 2.0 |
Power supply | 1.38KW | 3.8 KW | 5.6KW | 7.5 KW | 9.75KW | 12 KW |
Overall dimension | 3700×1300×1600 | 4060×1860×1600 | 5000×1500×2200 | 5400×2600×2200 | 8500×6000×2500 | 9000×6500×2800 |
Weight (KG) | 680 | 1500 | 2100 | 3000 | 3500 | 4000 |
Flow chart of 5 gallon filling line
bottle decapper --> bottle outside washing --> bottle inside washing --> bottle filling-capping machine --> LED light inspection--> labeling machine
AUTO DECAPPING MACHINE 1.Overall dimension: 850*600*1800mm 2.De-cap heads:2heads 3.Pressure:0.6MPa 4.Gas capacity:0.8m³/min 5. Production capacity adjustable |
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BARREL OUTSIDE WASHER: The main rotating brush is running in the direction of the barrel and the bottom of the barrel rotating the brush back. The barrel under the action of the rotary plate completed the rotation of a week, rotation around the compound movement. Flush water pump continuously spray water or cleaning agent to each brush, and after collecting from the bottom of the water tray, enter the cleaning agent water tank for recycling. |
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Cap loader:Disinfection and sealing of bottle caps: after ozone disinfection, bottle caps meeting the technical requirements enter the cover conveying system and are sent to the capping machine for screwing. |
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washing filling and capping main machine
The machine is used for 3 gallon & 5 gallon water filling, which is composed of washer, filling and capper. 1. 304 stainless steel insert type filling nozzle, two time high precision filling, filling volume adjustable. |
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Adhesive Label machineThis machine can be used for a variety of materials, a variety of specifications, shape into a stack of CARDS, plastic, paper products automatically divided into single after automatic labeling. High labeling accuracy, no bubbles in the film; It has the function of automatic product identification, which can automatically enable different labeling headers according to different products. Automatic bucket bagging machineHigh packaging efficiency, mechanized operation, reduced labor costs; packaging speed can reach 600 barrels/hour to 2500 barrels/hour, which can save two to four workers, save labor costs about 100,000 yuan per year, and greatly reduce bag costs.The plastic film can protect the bucket and reduce wear After shrinking and sealing, the bucket bag fits the outer edge of the bucket, which is beautiful and compact; gallon palletizerThe safety protection device made of aluminum alloy, engineering plastics and carbon steel is in line with national standards.Side entry box mode: small floor area, simplified conveying system in front of palletizer and reduced equipment investment cost of the whole line. Low stack type, international advanced design concept, more advanced and reasonable structure, more light and stable action, less power consumption. |
Parts List:
Item | Parts Name | Brand | Brand from |
1 | PLC | SIEMENS- | Germany |
2 | Inverter | SIEMENS- | Germany |
3 | Touch Screen | SIEMENS- | Germany |
4 | Switch | Schneide- | France |
5 | Contactor | Schneide- | France |
6 | Relayer | Schneide- | France |
7 | Solenoid Valve | FESTO- | Germany |
8 | Drive Motor | SEW EURODRIVE | Germany |
9 | Reducer | SEW EURODRIVE | Germany |
10 | Water Pump | GRUND | Denmark |
11 | Main Bearing | SKF- | Sweden |
12 | Sensor | SICK | Germany |
13 | Air Component | FESTO- | Germany |
14 | Stainless Steel Frame | POSCO- | Korea |
1. The guarantee of our machines is 5 years, life-long services, also we will supply spare parts along with the machines free of charge, the parts will be enough for at least 3 years for the normal operation of machine.
2. Trainning: We can train your engineers in our factory free of charge. IMeans you can send your engineers to our factory to study and training, we have rich experiences for the training, it is the good way to make sure that you can operate and maintain our machines successfully and for long time normal use.
3. Checking We will supply you detail user manual for our machines, also we will make one Video CD to show you how to install and maintain the machines, it will help you to maintain the machines for the long time.
4. Installtion We will send our engineers to your factory to install the machines and train your staff how to operate the machines., We have been doing the install jobs for our overseas customers for many years.
5. Spare parts:We will help to arrange the shipping of goods for you and keep you posted about the steps.
SUZHOU YAOSHI MACHINERY FACTORY (Sanxing Huifeng Machinery Co., Ltd).Is a professional manufacturer engaged in the production of beverage filling machine. Founded in 1999, the building area of 15000 square meters. The company is located in the convenient transportation and beautiful scenery of the national health city - Zhangjiagang City.
The company has a variety of technical personnel, a high-quality, young, full of team spirit and innovative workforce, with the development, design, development, manufacturing expertise, in recent years the introduction of a large number of domestic and foreign advancedprocessing equipment, testing instruments and multiple CNC machining centers, from raw materials to strict control testing of each production process, and effective control, the implementation of standardized and scientific modern enterprise management.