| Customization: | Available |
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| Automatic Grade: | Automatic |
| Warranty: | 10years |
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| Type: | Filling Machine |
| Applicable Industries: | PET bottles for water, carbonated soft drinks, juice drink and edible oil, etc |
| Packaging Type: | Bottles |
| Bottle Height | 150-340(mm) |
| Bottle Diameter | φ50-120(mm) |
| Bottle Neck: | 28-38(mm) |
| Packaging Material: | Plastic |
| Automatic Grade: | Automatic |
| Driven Type: | Electric |
| Dimension(L*W*H): | 6500* 3150* 2990mm(L* H * W) |
| Weight: | 5000 KG |
| Warranty: | 10 Year |
| Machinery Capacity: | 8000BPH, 12000BPH, 20000BPH, 16000BPH, 24000BPH, 40000BPH |
| Filling Material: | Beer, Milk, Water, Oil, Juice |
| Filling Accuracy: | 99%, +/- 0.5% |
| Core Components: | Motor, Pressure vessel, Pump, PLC, Gear, Bearing, Gearbox, Engine, Other |
| Product Name: | machine water bottling filling capping line |
| Certification: | ISO9001,ISO9000,CE, |
| Filling Principle: | Gravity/balance Filling |
| Material: | SS304 SUS316 |
| Structure: | Rotary |
The Blowing-Filling-Capping Combiblock Machine is an integrated system that integrates blowing, filling and capping solutions. The comprehensive application of light, machine, electricity, gas and other disciplines, and the application of servo system for synchronous control, realizes the integrated control and production of multiple unit equipment. Reduce intermediate links such as conveying, empty bottle handling, stacking and storage processes, improve packaging sanitation conditions, reduce cross-contamination, and improve overall operating efficiency, while energy consumption is greatly reduced, eliminating the need for empty bottle conveying on conventional beverage filling production lines. It can greatly save the floor space of the user's production line, reduce the use of flushing water and the energy consumption of the empty bottle conveying fan during operation, reduce a large number of intermediate transmission links, and more reliably ensure the cleanliness of the entire equipment. Better help users improve the production efficiency of the whole line, reduce investment costs, reduce energy consumption and equipment maintenance costs. The production capacity varies from 12,000 bottles/hour to 80,000 bottles/hour. This machine is suitable for pure water, carbonated beverages, juice, tea, liquid milk, liquid condiments and daily chemical products packed in PET bottles.
Main Configuration:
1.The machine is made by aluminum alloy, carbon steel, stainless steel and alloy steel.
2.Bearings adopt domestic high quality bearings, imported bearings from Japan and Germany. The self-lubrication oil-free bearing adopts IGUS product.
3.High pressure air valves adopt product of NORGREN, EUGEN SEITZ, and SMC, etc.
4.High pressure exhaust mufflers adopt product of American and German companies.
5.Pneumatic parts adopts product of FESTO-, SMC, NORGREN, etc.
6.Touch screen system adopt product of Schneider-, SIEMENS, etc.
7.PLC adopts product of MITSUBISHI, SIEMENS, SCHNEIDER-, etc.
8.Photoelectric sensor adopt product of TURCK, OMRON, BANNER, etc.
9.Contactor adopts product of SIEMENS, Schneider-, etc.
10.Connecting terminals adopt product of PHOENIX, ABB, etc.
1. Preform feed-in and unscrambling It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches. |
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2. Heater It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches. |
3. Blowing unit Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve. |
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4. Filling unit The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam. The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve. |
| 5. Capping unit Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent. |
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| Auxiliary Equipment | |
| Mould This is automatic bottle blow molding machine's mould ,it is according to customers' need to change the mould's size,shape etc. preforms To make bottles |
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| Air compressor Air compressor system, tie-in use combination series high pressure gas system. Convenient maintenance, easy inspection and troubleshooting. |
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| Chiller Mainly used for cooling the mould and guarantee the bottle part not damaged in the heating process, to improve the quality of finished products and production efficiency. |
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1. The guarantee of our machines is 5 years, life-long services, also we will supply spare parts along with the machines free of charge, the parts will be enough for at least 3 years for the normal operation of machine.
2. Trainning: We can train your engineers in our factory free of charge. IMeans you can send your engineers to our factory to study and training, we have rich experiences for the training, it is the good way to make sure that you can operate and maintain our machines successfully and for long time normal use.
3. Checking We will supply you detail user manual for our machines, also we will make one Video CD to show you how to install and maintain the machines, it will help you to maintain the machines for the long time.
4. Installtion We will send our engineers to your factory to install the machines and train your staff how to operate the machines., We have been doing the install jobs for our overseas customers for many years.
5. Spare parts:We will help to arrange the shipping of goods for you and keep you posted about the steps.
SUZHOU YAOSHI MACHINERY FACTORY (Sanxing Huifeng Machinery Co., Ltd).Is a professional manufacturer engaged in the production of beverage filling machine. Founded in 1999, the building area of 15000 square meters. The company is located in the convenient transportation and beautiful scenery of the national health city - Zhangjiagang City.
The company has a variety of technical personnel, a high-quality, young, full of team spirit and innovative workforce, with the development, design, development, manufacturing expertise, in recent years the introduction of a large number of domestic and foreign advancedprocessing equipment, testing instruments and multiple CNC machining centers, from raw materials to strict control testing of each production process, and effective control, the implementation of standardized and scientific modern enterprise management.
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